Custom plastic injection molding, with molds built in-house
Chang-Hao (昌昊興業) is a plastic mold maker and injection molder in Xinzhuang, New Taipei City, Taiwan. Founded in 1987, it merged its mold shop and molding plant in 2000, so quoting, mold design, trials and production all happen within one company.
The plant runs 10 injection molding machines with press tonnages from 80 to 850 tons, and has built molds and molded parts for customers in the United States and Europe since 2001.
Injection molding forces molten plastic from a heated barrel into a closed steel mold under high pressure, cools it, then ejects the part. A mold repeats these six steps for every shot, so part quality in production depends on how stable the cycle is.
Chang-Hao at a glance
Founded
1987
Presses
10
Press tonnage
80–850tons
Employees
50+
Quality system
ISO 9001since 2018
Exporting
2001first US and European orders
Companies we have worked with
Chang-Hao has worked with companies including 3M, ONEIDA, Acer, BenQ, 東亞照明 and ASUS.
01 / Mold & Molding
Mold making and injection molding in one company
Chang-Hao set up a dedicated steel mold company in 1992 and merged the mold shop with its molding plant in 2000. Molds are machined in its own tool room, trial shots run on its own presses, and corrections, sample approval and production follow on site.
Mold making
Twelve steps, from quotation, kickoff meeting and CAD mold design to machining, mold fitting, trial shots, corrections and inspection. The tool room has EDM, milling, turning and surface grinding equipment.
Press tonnage is the force a press uses to hold the mold halves shut, measured in tons. A larger projected part area and higher injection pressure need more tonnage, so large housings and panels need the big presses and small parts fit the small ones.
Chang-Hao presses by tonnage (one square per press)
Chang-Hao presses by tonnage
Press tonnage
Presses
80 t
1
100 t
2
140 t
1
180 t
1
260 t
1
280 t
1
500 t
1
850 t
2
Total
10
On the shop floor
JW-850CF injection molding machine
500SD injection molding machine
LCH-180 press with part-removal robot
LCH-140 press with part-removal robot
03 / Workflow
Mold development in 12 steps, from quote to delivery
Every mold follows the same sequence. Trials and corrections can repeat until samples meet the customer’s requirements; only then is the mold complete.
02Plastic parts for computer, communications and consumer electronics peripherals
03Semiconductor-related parts
04Thermal module housings
05BBU (battery backup unit) modules
06Surveillance camera housings
07Home appliance housings
08Voting machine housings
09Pistol housings
10Medical consumables
Sales by region
70% of sales go abroad: Europe 25%, the United States 20%, Japan and Hong Kong 10% each, China 5%. Taiwan accounts for 30%.
30%25%20%10%10%5%
Sales by region
Taiwan
30%
Europe
25%
United States
20%
Japan
10%
Hong Kong
10%
China
5%
05 / Affiliate
Affiliate: commercial ceiling circulation fans under its own brand
Chang-Hao began making ceiling circulation fans as an OEM supplier in 2010 and launched its own fan brand, 台灣威力, in 2017. The brand is run by the affiliated company 台灣威力綠能股份有限公司.
Its commercial ceiling-mounted circulation fans are sold in the United States, China, the Netherlands, Hong Kong and other markets, and are built entirely from recyclable ABS plastic.
First molds and molded parts for US and European customers
2010
OEM production of ceiling circulation fans
2017
Own fan brand 台灣威力 launched
2018
ISO 9001 certified; fan sales enter mainland China
2019
China CCC certified; 華人精品獎 and 台灣品質保證金像獎 awards
07 / FAQ
Frequently asked questions
Where is Chang-Hao located?
No. 67, Lane 431, Huacheng Road, Xinzhuang District, New Taipei City 242, Taiwan. Phone +886-2-8522-9739, email [email protected].
Can you handle everything from mold making to production?
Yes. Chang-Hao merged its mold shop and molding plant in 2000; mold design, machining, trials, corrections and production all take place in-house.
How many presses do you have, and what sizes?
Ten: one 80-ton, two 100-ton, one 140-ton, one 180-ton, one 260-ton, one 280-ton, one 500-ton and two 850-ton machines.
Which certifications do you hold?
ISO 9001 since 2018 and China CCC certification since 2019.
Do you take overseas orders?
Yes. Chang-Hao has made molds and molded parts for US and European customers since 2001; 70% of sales are outside Taiwan, including Europe 25%, the United States 20% and Japan 10%.
Which companies have you worked with?
Companies including 3M, ONEIDA, Acer, BenQ, 東亞照明 and ASUS.
How is the fan brand 台灣威力 related to Chang-Hao?
It is an affiliate. Chang-Hao launched the brand in 2017; it is run by 台灣威力綠能股份有限公司.
What do I need to send for a quote?
A sample or product drawing is enough to start. We confirm the details first and then quote.
Send a sample or drawing for a quote
Molding projects start with your sample or drawing: we confirm the details, quote, then schedule material and production. Please send a sample or drawing of your part.